Big Oil Expeller
1.This kind of big oil expeller with combination of steaming and roasting ,can be regulated in accordance with the different requirements of various oil-bearing materials for the temperatures before pressing so as to get high quality oil.
2. The whole process from feeding, steaming, roasting up to the discharge of oil and cake goes on automatically and continuously.
Big oil press is large capacity oil expeller which is able to process vegetable raw materials over 15 tons per day, and is mainly being used in the middle and large scale oil extracting mills. All the big capacity oil expeller presses are with high oil output and low oil residual, the oil made is of good quality, pure and rich nutrient. We generally put these big oil press machines into two categories: one is pre-press oil expeller including steam cooker to be used for heating and adjust the water content of the raw materials before expelling, the other is low temperature oil expeller for cold pressing, which can protect the nutrition element in the oil.
Features of the Big Oil Expeller
(1) Gearbox With V-Belt Motor Coupling
The big oil expeller is fitted with a standard design helical gearbox that is available commercially, enabling quick part replacement and servicing. The gearbox is coupled directly to the motor by a small v-belt which provides a built-in failsafe. During an unexpected jam in the machine, the v-belt will slip or make noise instead of continuing to engage, preventing costly damage. The v-belt also allows for easy adjustment of motor speed and cuts costs for processors who do not want to invest in a variable frequency drive.
(2) Reversible Thrust Unit
The machine boasts an independent thrust unit that allows for movement in both directions. When the big oil expeller jams, a processor can clear the obstruction by reversing the machine instead of opening and disassembling it. A simple reverse of the motor can break up the clog and reduce downtime by several hours every time.
(3) Feed Hopper with Drainage Capabilities
Excessive oiling can clog an expeller if it floods the feed section. The inlet feed hopper is built with a drainage section to prevent plugging due to oil migrating backward.
(4) Main Drainage Cage
The main drainage cage is six sections long and, when combined with the feed hopper, provides over 80 inches of drainage. Because each section is independent, spacing is adjustable throughout the machine. Reducing spacing as pressure increases in the machine will reduce the number of fines in the oil and increase overall efficiency. The frame is built from cast iron, making it durable and able to stand up to the high pressure needed for efficient oil separation.
(5) Main Worm Shaft
The main worm shaft has segmented flights that are a patented dual cast worm. The manufacturing process dual casts the base metal with the hard-facing cast directly on top. The unique process allows for thicker hard facing parts that are more uniform, at a lower cost than labor-intensive and expensive conventional methods.
(6) Hydraulic Choke
The press has a hydraulically operated choke that makes the back pressure applied to the material adjustable. By simply setting the pressure, the choke will adjust based on how the press is running. This flexibility allows processors to extend the life of their parts as the barrel and shaft tolerances inevitably widen due to wear. An auto-release function opens up the machine when it begins to plug, de-escalating high-stress situations.
(7) Built-in Jib Crane
A 360-degree rotating crane is built into the structure of the press. It allows lifting and removal of the press's heavy components without the additional expense of overhead rigging. This feature is unique in the market and essential for reducing downtime during maintenance.
The Power of Big Oil Expeller in 5 Arguments
Unleashing Versatility: While still having Maximum Quality
One of the most compelling features of big oil expeller is their ability to process a wide array of oilseeds, ranging from the ever-popular almonds, avocados and hemp, to niche varieties like baobab, coffee and safflower. This eliminates the need for multiple extraction machines, streamlining the production process and saving both time and resources. The big oil expeller's versatility empowers producers to adapt to changing market demands effortlessly, and this without compromising on the excellence of the final product. Its gentle pressing method and low operating temperatures help preserve the natural flavor, aroma, and nutritional content of the oil.
Maximizing Value: Byproducts bring Added Revenue
The byproduct generated during the oil extraction process, the press cake or meal, can be utilized for various purposes, adding value to the overall production cycle. Whether it's enriching animal feed with protein-packed supplements, crafting vegan-friendly foods, or producing nutrient-rich protein powder for the sport health or dietary supplement industries, the byproducts derived from big oil expeller presses contribute to a sustainable and circular economy, unlocking additional revenue streams for producers.
Economical Excellence: Driving Cost-Effective Operation
Investing in a big oil expeller not only guarantees high-quality oil and a highly demanded press-cake, but also proves to be a cost-effective choice in the long run. Once the initial investment is made, the operational costs are relatively low, making it an attractive option for small-scale producers and large-scale operations alike. Furthermore, their versatility minimizes the need for investing in multiple extraction systems, offering a compelling return on investment over the long term.
Precision Perfected: Control Over Processing Parameters
Control is paramount in oil extraction, and big oil expeller deliver on this front with precision and finesse. Operators wield full control over extraction process parameters, including temperature, pressure, speed and extraction time. This level of customization enables producers to optimize yields, preserve the integrity of the extracted oils, and meet stringent quality standards consistently.
Green Guardians: Pioneering Environmental Sustainability
With growing concerns about environmental impact, the big oil expeller offers a sustainable solution to oil extraction. Unlike solvent-based extraction methods, which rely on chemical agents harmful to both ecosystems and human health, big oil expeller operate in a chemical-free environment. By harnessing mechanical power alone, these presses minimize environmental footprint, paving the way for a greener and cleaner future.
Motor Power
The amount of pressure that needs to be generated to expel oil from different oil-bearing materials varies. For instance, extracting palm oil from the palm fruit requires less pressure compared to, say, extracting oil from the hard cashew nutshell. Either way, the amount of pressure needed is extremely high, especially when extracting large quantities of oil in commercial operations. So the motor power of big oil expeller is extremely important. Ideally, your machine should run for a full shift of around 8 hours without getting too hot or by means of a temperature control mechanism. Most manufacturers in the oils and fats industry rely on machines with a motor power of anywhere between 400 and 600 watts. Small scale operations can also make do with compact 230 watt motors, but naturally, these will not run as efficiently if you operate them constantly for long hours.
Automation Level
In today's day and age, you can't do without process automation. But that doesn't mean you have to shell out more money than you can afford to. You can get different big oil expellers at different price points with differing levels of automation. It all comes down to your budget and how much human intervention you prefer to have in your oil extraction operations.
Multipurpose Machines
You may end up buying a highly specialized machine that integrates every step in the say, oil manufacturing journey. Maybe the machine can prepare the seeds, extract oil from them, and refine the extracted oil, giving you end-to-end support in oil production. You may want to pivot to producing a different oil, but your specialized machine may be entirely useless when it comes to the new oil. Oil expeller machines are designed to either press a single type of seed or to be multi-functional and adaptable to different seeds. In most situations, unless it's a specialized oil-bearing material like palm kernel, we would recommend going for a multipurpose oil expeller.
Durability
It is far from easy to assess the durability of a big oil expeller and to know if the price of big oil expeller machine is justified by its design and engineering. When faced with such dilemmas, you can rely on material of construction and design of wear and tear parts to determine durability. No matter which oil you want to extract, stainless steel is the best material for the construction of the body of the expeller machine.
Thinking Beyond CAPEX
When you think price of big oil expeller, you usually think of just the initial cost that will go into the purchase and installation of the machine. But the best way to think about monetary investment is to also consider wear and tear (linked to equipment durability), maintenance requirements, and most importantly, the machine's oil extraction capacity – or the returns you can expect to get on your investment.
What Should be Considered When Choose Big Oil Expeller
Avail of a Broad Range of Options
The raw materials involved in the manufacturing of oil are coconut, rice, sesame, sugarcane, soybeans, and sunflower seeds. Oil is not derived from these raw materials directly. Machines are used for the purposes of extraction from various sources. Get in touch with a renowned company to check out their extensive range of Oil Mill Machinery.
Hassle-Free Operations
It is wise to run a check on the website of reputed manufacturers to know in detail their various product offerings. The company you have in mind should be able to supply equipment that is free from any manufacturing defect. They should be known for their abilities to ensure smoother operations and guarantee performance free from all kinds of trouble. Crush seeds to derive the best quality oil with big oil expeller.
Get Advice from Experts
The first criterion while choosing the machine is to determine your needs. It would be best if you searched for a manufacturer known to provide machines appropriate for specific seeds or multiple seeds. Pick a machine which is suitable for your requirements and also fits within your budget. The company should be ready to offer after sale support as and when required by the clients.
Check out the Stability
You should make sure that you get the right machine. An inappropriate choice would land you up with disastrous consequences. It is not sensible to wind up with equipment that would start malfunctioning after a few days of usage. An appropriate pick will help you get more oil from the seeds, and they would also reassure that oil seed materials are utilized in the best possible way.
Reduce Risk from Noise
Noise emission is another factor that has to be taken into account while making a purchasing call. Loud noise when the machine is in operation can be a source of annoyance to the operators. The aim should always be to purchase machinery which complies with the requirements laid down by the relevant authorizing bodies. Information should be provided on this account by the machine manufacturers so that purchasers can identify and make their decision accordingly.
A Prudent Course of Action
You should make a careful selection of machine suppliers after well-done research on the net. The objective is to get a high-quality machine at an affordable rate. Do not go by the pricing factor alone. Never compromise on the quality of the equipment based on the pricing structure. You may ask your friends or members of the family for suitable suggestions. You should also examine the reviews posted by past customers. The feedback so derived will help you to arrive at a decision easily.
How to Maintain Big Oil Expeller
Regular Inspection and Timely Replacement of Damaged Parts
It is necessary to check the big oil expeller regularly and replace the damaged parts in time. Do not open the pump station box cover when the equipment is working. Do not idle the big oil expeller, otherwise the plunger will be pushed out of the oil cylinder, which will damage the sealing ring and the sealing system. Observe the operation of each component, and repair and replace the defective parts in time.
Regular Clean-up Impurities and Replacement of Hydraulic Oil
The big oil expeller should be cleaned and changed in time. Although the oil-bearing materials are pretreated before pressing, it is inevitable that a small number of impurities will enter the equipment, and hard objects such as iron blocks and stones will cause wear to the hydraulic oil press. Timely cleaning up the impurities and regularly replacing the hydraulic oil in the low-pressure oil pump can ensure that the low-pressure pump and other parts will not be easily worn.
Daily Cleaning and Effective Protection When Idle
Clean the big oil expeller in daily work. Clean the oil tank and filter the pressure oil or replace it with new oil every three months. The equipment shall be cleaned when it is idle, and the protective cover shall be covered when it is stored to prevent dust from entering the equipment. It is advised to install the big oil expeller to avoid damage to the equipment caused by environmental problems.
Our Factory
The company was established in 2011, our factory has 3000 square meters of workshop, dozens of professional employees.
Our Certificate
Henan VIC Machinery Co., Ltd have obtained a number of institutional accreditation and certification for oil press machine, oil processing line, flaking mill, Grinding mill, pellet machines and pellet production line, etc. since 2011. Our product quality has been recognized by the SGS, ISO authorities, and can fully meet industry standard and customer requirement.
Ultimate FAQ Guide to Automatic Integrated Oil Press
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